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You are here: Home / Tent Camping / Aluminum Vs Carbon Fiber Tent Poles: Which Is Right For You?

Aluminum Vs Carbon Fiber Tent Poles: Which Is Right For You?

November 30, 2021 by Casey Hayes Leave a Comment

The rods help form and secure your shelter. It would be best to look for solid poles for the best camping experience.

Your choices narrow down to aluminum vs carbon fiber tent poles since they are among the most fantastic options in terms of quality.

Aluminum-Vs-Carbon-Fiber-Tent-Poles

Both are robust, but the carbon fiber seems to outweigh its competitor. However, the cost may be a headache. 

Aluminum is a popular material in this category. It costs much less because it can’t surpass carbon fiber when it comes to strength and durability. 

The article will provide an overview as well as a side-by-side comparison between aluminum and carbon fiber tent poles.

What Makes A Good Tent Pole?  

Several factors define an excellent tent pole, including weight, price, flexibility, strength, and durability. 

Weight

The weight of the poles is vital to consider because they will not be the only piece of equipment you will be carrying. 

As a result, it’s best to choose a lighter set if possible. Of course, campers have a higher demand for this feature than car ones.

In general, the weight of a pole depends on its size as well as the materials used to construct it. 

If you want to cut down on weight, aluminum and carbon fiber are terrific choices. Bigger poles with more sections will, of course, weigh more.

Price

Poles vary in range, depending on their brand, material, and construction. The cheapest option you may consider is the fiberglass model. 

You may need to think about how often you camp. Frequent campers are willing to pay more for their camping gear because they use them a lot.

Otherwise, if you just go camping on special occasions, opt for the cost-effective ones. 

Flexibility

Flexibility implies the tool’s ability to bend for users to shape their tents. The thickness, construction, and material can tell if a pole is flexible or not.

You will find metal models hard to bend for sure. If you want the flexible one, go for the aluminum or fiberglass. 

Strength

The materials utilized to build the pole have a direct relationship with its strength. Hence, metal models appear to be the most durable.

In fact, although steel is the hardest, most hikers avoid it due to its weight.

On the other hand, aluminum offers a beautiful combination of weight and strength, making it the most excellent option for camping.

Fiberglass is likewise relatively strong. However, it will break instead of bend if overworked.

Durability

When purchasing a camping gear set, durability is a critical consideration. Again, the material plays a vital role in determining a pole’s durability. 

With high-quality materials and solid constructions, your tools can last much longer. Even if you have to pay a little more for them, they’re worth your investment. 

There are some factors for your consideration when buying the pole

Aluminum Tent Poles 

For good reasons, aluminum is among the most popular camping pole materials in the industry. Much lighter and more costly upper-mid to high-end canvas take full advantage of them.

The pole made of aluminum is both sturdy and lightweight. It has among the finest strength-to-weight ratios and can adapt to any situation.

Because of the flexibility and strength it offers, you may expect a high cost when purchasing. 

These choices allow increased spaces for children with large families attending outdoor camps. They have an almost steady tensile strength, which is essential while camping in severe weather.

In any conditions, these designs will keep a lot of their flexibility. They don’t become fragile even in icy camping conditions.

Carbon Fiber Tent Poles

Carbon fiber (CF) models are the finest in categories depending just on the material. Tent poles made of carbon fiber are the toughest and lightest accessible. 

Professionals often choose these products to camp in severe climates or minimize their luggage weight while camping.

The pole is exceptionally light. It can even be more lightweight than the aluminum one while maintaining the same level of sturdiness. 

However, this option may be prevalent due to its cost. You don’t often see it in family camping as a result of this. 

Generally, this material works best for hikers and long-distance adventures where weight savings are essential.

Difference Between Aluminum Vs. Carbon Fiber Tent Poles 

The poles differ in some aspects. First, let’s check the comparison below to have an overall look at their differences. 

AspectsAluminum poleCarbon fiber pole
Weight (pounds per cubic foot)168 141 
Thermal expansion (inch per degree Fahrenheit)132
Strength (kilonewtons)5001600
Resistance to temperature950°F400°F
Long term performanceEasy to corrodeCorrosion-resistant 
PriceExpensive 50% more expensive than the aluminum 
Flexibility Adjustable Not bendable 
Easy to repairEasy to fixQuite complicated

Weight

Aluminum weight is about 168 pounds per cubic foot. The figure for carbon fiber is 141 pounds per cubic foot.

As you can see, CF is lighter than its competitor. Many campers take advantage of this feature to pack the pole in their luggage. 

The winner of this round is CF. Even when car campers don’t really care about the weight, they still prepare something lightweight to set up faster. 

CF is ultra-lightweight

Thermal expansion

Thermal expansion is the expansion in material dimensions caused by temperature changes. So, the lower the figure, the better, especially when you camp in hostile weather. 

Carbon fiber has exceptional properties in this regard. It’s particularly well suited to high-precision parts.

CF has a thermal expansion of six times that of aluminum and more than three times that of steel.

Carbon fiber has a ratio of 2 inches per degree Fahrenheit, while aluminum has a ratio of 13.

As a result, CF continues its triumph, thanks to the lower rate for thermal expansion. Campers don’t have to worry a lot since they can use the rods for a long time without changing their shapes. 

CF has a low thermal expansion rate

Strength

It’s also crucial to compare the tensile strength of two products of the same thickness. 

Aluminum has a hardness of 500 kilonewtons, but carbon fiber may have a high stiffness of 1600 kilonewtons.

Carbon fiber has a superior rigidity at a lower density; therefore, a product with the same size can be thicker. Higher thickness by itself will lead to higher rigidity.

To be more specific, CF is 2 to 5 times more robust than aluminum in terms of weight.

The rigidity of one-direction composite materials will be 5 to 10 times that of aluminum in the case of certain sections that will be strained.

When it comes to camping, “strong” means “good.” The strength also determines the quality of your gear primarily. Hence, CF wins in this round due to its sturdiness. 

CF is 2 to 5 times more robust

Resistance to temperature

Aluminum is a high-temperature-resistant material that has benefits over the CF composites in this term.

Extremely low or extremely high temperatures do not affect aluminum fibers.

On the other hand, carbon fibers have a disadvantage in severe climates since they can fracture at low temps and bend at high temps.

CF can work well when temperature resistance above 200°F is necessary. It often comes with composite hardness at temperatures about 300°F, resulting in increased endurance up to 400°F.

If increased heat resistance is necessary, phenol resins in aluminum should be the way to go. These composites have a temporary temperature resistance of up to 930°F.

Although the components can provide such resilience, keep in mind that these specialized materials are expensive. 

They need not just high-temperature hardness in a furnace but also know-how. 

As a result, composites that can withstand extremely high temperatures cost a lot of money.

Of course, it’s rare to face this kind of weather on the camping site. However, the figures above prove how strong and resistant the material is. 

In this battle, aluminum wins a point with an impressive heat resistance ratio. 

The metal has an impressive heat resistance ratio

Long term performance

Aluminum rods are sturdy. Unfortunately, they may rust after a long use time, making them unsuitable for camping near the sea. 

If you still want to employ these models for your trip, remember to rinse them in water first. Then, let them dry out completely before storing. 

CF has a stable chemical. It is also a corrosion-resistant and rust-resistant material. Hence, it performs effectively in harsh conditions.

However, please note that solid oxidizing chemicals, such as sulfuric acid, may adversely affect. Epoxy resin, on the other hand, is nontoxic, meaning it won’t corrode or rust. 

CF is corrosion-resistant

Price

Both options come at a higher cost than other ones. Yet, CF is even more expensive, costing at least 50% more than its competitor. 

A set of the aluminum rod is about $25 to $40. If you want to know the price range for carbon fiber products, simply double the Aluminum one to have the final result. 

Flexibility 

Flexible poles should be the same size as the previous ones are required for a conventional freestanding tent. 

If you’re pulling an awning or a tarp, though, you’ll need a separate pole that is both adjustable and sturdy enough to handle the framework.

In these cases, aluminum should be your way to go. The rod is flexible enough to adjust to the appropriate shape for your tent. It also offers a high degree of sturdiness, guaranteeing a solid shelter. 

On the other hand, you may find it hard to bend or flex a CF rod. It’s too tough to alter. Hence, it mainly works for a freestanding tent. 

The metal is simpler to bend

Easy to repair 

The rods may break as a result of strong wind or improper transport. You can repair the aluminum and carbon fiber poles for subsequent use. However, the result may not be the same for the two. 

The aluminum rod is simpler to fix. Its performance doesn’t change so much. Yet, if you like it to bend, the connection may be an issue to face.

You can learn how to repair a broken rod via this video. 

CF poles often come with high-end tents. There would be fewer chances for them to break. 

If misfortune occurs, you need to repair them. Yet, they can’t recover completely, affecting the whole structure of your tent. 

Pros And Cons Of Aluminum And Carbon Fiber Tent Poles

The rods have their own set of benefits and drawbacks. It would be best to check both sides of each option before determining which is better for you.

Aluminum 

This material is strong and highly resistant to temperature. Unfortunately, due to its strong competitor, this model can’t shine out as often.

Pros:

  • The rod is expensive but still more affordable than its competitor.
  • Campers can adjust the rods to establish the desired frame for their shelters.
  • Even when they collapse, you can repair and use them as usual.
  • The rods can ensure any kind of weather, even when the temperature reaches 950°F.

Cons:

  • This material is light but still heavier than carbon fiber.
  • Although the rods can handle high temperatures, the thermal expansion rate is relatively high.
  • There is a possibility of corrosion over time. 

Carbon fiber

The material has been considerably famous for its strength. Yet, it doesn’t mean that this option is perfect. There’s still some room for improvement. 

Pros:

  • This material is ultra-lightweight, making it ideal for hikers.
  • The thermal expansion is impressively low.
  • The rods come with a high level of strength despite being lightweight.
  • The corrosion-resistant features make sure that you can use these rods for the long term.

Cons:

  • This option can only work well in a standalone tent, requiring the poles to go up and down. 
  • The price is really high.
  • You will need longer time and more effort to repair a broken rod.

Other Materials For Tent Poles

There are some other materials for tent poles. They also come with pros and cons. You can check them for more options. 

Fiberglass

Fiberglass models are among the most affordable options. They often come with several of the lower-cost tents.

These products are suitable for vehicle camping or cabin-style tents, where versatility is essential.

Some manufacturers provide a hybrid of fiberglass and steel. This combo serves as a stand. 

Pros:

  • Strong and durable
  • Cheapest option available

Cons:

  • Heavy
  • Possibility of splintering 

Steel

Steel is the most durable and most robust material for tent poles. However, they are hefty and challenging to transport.

They work best in automobile camping tents when heavy-duty fabric is necessary. 

Steel is handy for more extended camping or if you want to live in your shelter.

Pros:

  • Very strong
  • Cost-effective

Cons:

  • Only helpful for car camping
  • Hard to set up

Composite materials

Composite poles are a modern tech in the industry that is still in development. 

Many of today’s composite rods claim to be made of aerospace-quality components. Aluminum products are more flexible and less fragile as a result of this.

Every maker’s composite style differs, yet better tensile strength is possible. The rods will be able to flex in the highest winds thanks to the oriented covering.

Pros:

  • Lightweight
  • Flexible

Cons:

  • Quite costly 

Air beams 

Perhaps the most strange choice on this list is air beams. Inflatable tents are where you can find them.

They’re pretty flexible, allowing the tent to withstand strong winds when anchored and guyed correctly.

Tents with air beams are simple to erect and dismantle. However, purchasing these tents comes at a cost.

Pros:

  • Strong
  • Highly flexible
  • Easy to set up

Cons:

  • Expensive
  • Not easily replaced 
There are many options for the pole

Tips While Using Tent Poles

Here are a few tips that help you bring out the best of your tent poles:

  • Before storing your rods, apply a silicon-based cleaner on a towel and clean them down. It will assist the rods in sliding through the sleeves and preventing corrosion. 
  • Don’t store the poles and pegs with the tent in the tent bag. They may rust and harm the fabric of your tent.
  • Always have extra pole lengths on hand.
  • To make it easier to slide through a sleeve, you can use an elasticator to keep pole sections securely. If it cracks, you may still use the rods until you can change it with a new cord.

Frequently Asked Questions 

Campers have shown their concern about the tent poles. Some of their most frequently asked questions are: 

1. How much heavier is aluminum than carbon fiber?

Aluminum weight is about 168 pounds per cubic foot, about 20 pounds heavier than carbon fiber.  

2. Is carbon fiber more durable than aluminum?

In terms of durability, carbon fiber wins the game. It’s more sturdy and can last longer with fewer chances of corrosion. 

3. Is aluminum more expensive than fiberglass?

Fiberglass is the cheapest option for camping rods. On the other hand, aluminum belongs to the expensive category. 

4. What is the strongest material for tent poles?

Steel models are the best when it comes to strength. They can serve heavy-duty tasks due to their sturdiness. 

5. What is the lightest material for tent poles?

CF is an ultra-lightweight option that every backpacker would love. If you can’t afford this product, aluminum is also a good idea to try. 

6. Can I use a tent pole as a trekking pole?

Yes. The poles are long and sturdy enough to be your trekking companion. 

7. Do carbon fiber tent poles bend?

These poles are hard to bend. If you need adjustable models, air beams and composite may be your preference. 

8. Do aluminum poles bend?

Yes. They can help you form your tent to the desired structure. 

9. How do you bend an aluminum tent pole?

You can bend the rod with your bare hands. Applying some heat will help you do it easier. 

10. Will aluminum poles attract lightning?

Aluminum doesn’t attract lightning, but it conducts lightning—metal in general shares the same feature. 

Read more: Full Comparison of Tent Pole Sleeves Vs Clips.

Final Words 

If you want something highly durable and robust, go for the carbon fiber tent pole. However, if the price is your top concern, the aluminum option is better. 

Hopefully, you will find this article helpful. If you need any further information, please feel free to ask. Thank you for reading!

Filed Under: Tent Camping Tagged With: tent parts, tent pole

About Casey Hayes

When at the age of 13 Casey Hayes took a family camping trip. She has not stopped since, discovering new places and even remote areas that were not known to people as camper hubs.

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